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Old 04-16-2019, 03:03 PM   #1
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Default For Travato and RAM ProMaster owners

The latest update from FitRV about their Winnebago Travato saga is worth reading if you own a Travato or other ProMaster based B-Van.

https://www.thefitrv.com/blog/lance-...its-happening/

It discusses some special warranty issues and a chronic overheating problem on certain ProMasters.

- - Mike
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Old 04-16-2019, 03:12 PM   #2
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Originally Posted by Boxster1971 View Post
The latest update from FitRV about their Winnebago Travato saga is worth reading if you own a Travato or other ProMaster based B-Van.

https://www.thefitrv.com/blog/lance-...its-happening/

It discusses some special warranty issues and a chronic overheating problem on certain ProMasters.

- - Mike
Seems like a reliable temperature gauge is surely a good add on. The Scanguage option is a good choice. Had one in our Sprinter and just got the HD model for our truck.
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Old 04-16-2019, 03:19 PM   #3
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Seems like a reliable temperature gauge is surely a good add on. The Scanguage option is a good choice. Had one in our Sprinter and just got the HD model for our truck.

A Scangauge or other monitoring system is a very good option, even if you have a factory temp gauge. With actual numbers to see for temp, you can get a good feel for when the system is working at max capacity before the rapid temp increase after that even starts. This allows you to slow down or do other things to reduce the temp before any problems show up.


Having it see transmission temp is also a big deal in many of our vans, including the Chevies from before the 6 speed transmission change. Does a Scangauge for a Promaster do trans temp? Not all vehicles do.


The Promaster running gear began life as minivan stuff, so I am actually surprised and how well they have handled the much higher weight of the Promasters after RV conversion.
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Old 04-16-2019, 03:38 PM   #4
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How does one know the line between hot and too hot?
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Old 04-16-2019, 04:19 PM   #5
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How does one know the line between hot and too hot?

That is a good question and a bit tough to really know as engines tend to have different tolerance levels for getting hot, both from a one or two time event and chronically. In general, aluminum block and head engines are less tolerant to overheating than aluminum head on cast iron block (what Chevy does on the heavy truck gas engines like a 3500 van) or cast iron for both heads and block. The Promaster appears to be an all aluminum engine design.


I am very conservative on what I want in maximum temps, so keep that in mind. We have an 07 Chevy 6.0 cast iron block with aluminum heads. It also has a different thermostat position than most of us remember from other engines although I think it works close to same for most part for temps seen.


The thing that I have found with essentially all engines are that there are visible steps to the temp climb in most engines and you can spot them quite easily if you have a good gauge that you can see digital temps or a very wide scale analog.


Normal will be that the engine is operated at what the thermostat is generally rated at, or close to, and steady. In this example choose about 193* which is typical in our van.


Step one is when the engine sees more load or worse cooling for some reason, like going up a hill or mountain or having a huge tailwind to reduce radiator airflow, even being behind a truck can make temp climb if you are marginal and this happens often in the mountains. At this point the thermostat is still trying to control temp by opening more, and to open more thermostats need to be hotter and hotter. The temp will slowly climb as the thermostat opens until the thermostat is wide open. We see this until we get to about 210* in ours. At that point the thermostat is wide open, so the temp control falls nearly completely the radiator. In most cases the radiator won't quite be maxed out at this point so it is likely that the temp will level off or start climbing more slowly.


Step two continues on with heat up until the radiator is maxed out and can't keep up by absorbing the heat into it's thermal mass reserve and has to rely on only the cooling air for keeping cool. On ours this point is not much higher than the 210*, usually under 215*. Once everything is that hot and all you have is the same amount of air, if you are still generating the excess heat that got you there all is lost for control and it can get very hot, very quickly, from there. Once that happens you can get to the point of generating internal steam in the engine and that can give extreme hot spots around the heads, potentially warping them or damaging head gaskets. If we get to more than 220* for more then about a minute (temp sensor location makes it so you can see quick blips on ours sometimes like if behind a truck blocking air) we know it is time to do something to reduce the load or stop and let it cool off.


Most of the newer vehicles will either light a hot lamp or reduce power at some level, but it is often hotter than I like at maybe 240+ degrees.


If you get to the point of knowing how the temp pattern works, it allows you to address the issues before it gets to the rapid end heating climb, so you have enough time to find a place to pull over or get to a slower lane, etc.


A different discussion is how to address the extra heat being generated if it is found to be an issue. On our 4 speed auto Chevy, we found the torque converter lockup programming to be a huge contributor in generating heat that got put right into the radiator by the trans cooler.
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Old 04-25-2019, 10:12 PM   #6
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Being able to track transmission temp as suggested which may climb prior to engine temp can be a useful tool.
I tow a big toy hauler with 6.0 L Chevy RT 190s and added frame mounted transmission cooler with fan - huge help. Also swapped to a higher flow radiator fan - critical in the older 2004 RT 190 when towing near gross weight (with trailer -GCWR) in hot weather and mountains
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Love the Scan Gauge
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Old 04-26-2019, 12:34 AM   #7
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I believe the initial problem with the FitRV Travato "Lance" was a coolant hose that was chafed by the belt driving the secondary alternator. The alignment when mounting the alternator is crucial; and I'm sure that's why Adam Nations sent a new alternator and belt.

The above discussion is all valid; but I wonder if any of the tools described would give an effective warning with a sudden dump of coolant.
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Old 04-26-2019, 12:43 AM   #8
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I believe the initial problem with the FitRV Travato "Lance" was a coolant hose that was chafed by the belt driving the secondary alternator. The alignment when mounting the alternator is crucial; and I'm sure that's why Adam Nations sent a new alternator and belt.

The above discussion is all valid; but I wonder if any of the tools described would give an effective warning with a sudden dump of coolant.

Usually, a catastrophic coolant leak will announce itself quite well with huge cloud of water vapor and steam behind you and a lot of antifreeze smell that almost always finds it way into the cab. With a major leak, you can't use the temperature gauge a lot of times, because they get really inaccurate if they don't have water going over them from the hot engine. You can destroy the engine and still have the gauge read OK in some cases. If it is winter time the first indication of the coolant going away is that the heater starts blowing cold a lot of times.
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Old 04-26-2019, 01:12 AM   #9
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From experience. I agree that a standard issue mark 1 human nose is probably the best equipment at hand when a hose let's go.
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Old 04-26-2019, 08:09 PM   #10
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It got hot enough to warp the block! Damn, that's impressive.
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Old 04-26-2019, 11:20 PM   #11
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It got hot enough to warp the block! Damn, that's impressive.

Unfortunately that is not all that unusual these days with the aluminum head and block motors with steel liners. Get them too hot, especially multiple times and everything seems to move around on them, both block and heads. Differential thermal expansion is not your friend when they get that hot.
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